Proper fuel refueling ensures continuous operation of a mobile light tower.

Mobile light towers are essential equipment in many fields such as construction sites emergency rescues and outdoor events. Their reliable operation directly affects the progress and safety of work. As a leading manufacturer with nearly 30 years of experience in producing and selling generator sets and related equipment Shanghai Outevo Machinery Co. Ltd. has always attached great importance to the stable performance of mobile light towers. Among the many factors affecting the continuous operation of a mobile light tower proper fuel refueling is often overlooked but crucial. Based on practical experience professional knowledge and customer feedback this article will detail how proper fuel refueling ensures the continuous operation of a mobile light tower and shares relevant skills and precautions.

The first step in proper fuel refueling is choosing the right fuel type. Different mobile light towers are equipped with different engines and the required fuel types also vary. Most of Outevo's mobile light towers are equipped with high-quality diesel engines which require the use of clean high-quality diesel fuel that meets national standards. Using inferior or wrong fuel types will not only affect the power output of the mobile light tower but also cause serious damage to the engine such as increased wear blockage of fuel injectors and reduced service life.

According to the views of engine experts using unqualified fuel is one of the main reasons for engine failures in mobile light towers. Inferior diesel often contains impurities and water which will corrode the engine's internal components and affect the normal operation of the fuel system. In a project in a remote area a customer once used low-quality diesel due to lack of understanding of fuel requirements resulting in frequent stalling of the mobile light tower during use. After our technical team arrived at the scene we found that the fuel injectors were severely blocked and the engine cylinder walls were worn. After replacing with qualified diesel and repairing the engine the mobile light tower returned to normal operation. This case fully shows that choosing the right fuel type is the basic guarantee for the continuous operation of a mobile light tower.

Outevo's mobile light towers are designed and manufactured in strict accordance with national standards and the product manual clearly specifies the applicable fuel type and quality requirements. We also remind customers through after-sales training and technical support to always use qualified fuel to avoid unnecessary losses caused by improper fuel selection.

Mastering correct fuel refueling operations is equally important as choosing the right fuel. Many failures of mobile light towers are caused by incorrect refueling operations. First before refueling the mobile light tower must be shut down and the engine must be cooled down. This is not only to prevent fuel from splashing on the high-temperature engine and causing fire hazards but also to avoid damage to the fuel system due to pressure differences.

When refueling it is necessary to ensure that the refueling environment is clean and well-ventilated. Avoid refueling in dusty humid or flammable and explosive environments to prevent impurities from entering the fuel tank or potential safety hazards. At the same time use a clean fuel container and refueling tool to avoid introducing impurities such as dust and sediment into the fuel. Outevo's mobile light towers are equipped with a sealed fuel tank design which can effectively prevent external impurities from entering but correct refueling operations are still necessary to ensure fuel cleanliness.

During the refueling process it is necessary to control the refueling speed and avoid overfilling. Overfilling will cause fuel to overflow which not only wastes resources but also may cause fires. In addition the fuel tank of the mobile light tower is equipped with a fuel level sensor. Overfilling may damage the sensor affecting the accuracy of fuel level display. After refueling tightly close the fuel tank cap to prevent fuel leakage and moisture from entering. In the emergency rescue work after Typhoon Haiyan in the Philippines in 2023 the rescue team strictly followed the refueling operation specifications when using Outevo's mobile light towers. They chose a safe and ventilated place to refuel used qualified diesel and controlled the refueling speed. This ensured that the mobile light towers operated continuously for 21 days providing stable lighting support for the rescue work.

Proper fuel storage and management are important links to ensure the quality of fuel and the continuous operation of mobile light towers. For customers who use mobile light towers for a long time it is necessary to store an appropriate amount of fuel. The fuel storage environment should be dry ventilated and away from fire sources and heat sources. Fuel storage containers should be special sealed containers to prevent moisture dust and other impurities from entering and to avoid fuel volatilization and leakage.

It is also necessary to pay attention to the storage time of fuel. Diesel will deteriorate after long-term storage especially in humid and high-temperature environments. Deteriorated diesel will produce precipitates and colloids which will block the fuel system and affect the normal operation of the engine. Therefore it is recommended to use stored fuel within 6 months. If it needs to be stored for a long time fuel stabilizers can be added according to the manufacturer's requirements to extend the storage life of the fuel.

Outevo provides professional fuel storage and management guidance for customers. Our after-sales team will inform customers of relevant precautions according to the actual use scenarios of customers helping them establish scientific fuel management systems. This not only ensures the continuous operation of mobile light towers but also reduces the maintenance cost of equipment.

In addition to proper fuel selection refueling and storage regular inspection of fuel system related components is also an important part of ensuring the continuous operation of a mobile light tower. The fuel system of a mobile light tower includes fuel tanks fuel pipes fuel filters fuel injectors and other components. Regular inspection can timely find potential problems and avoid failures during operation.

First regularly check the fuel tank for leaks. Check the fuel tank and its connections for oil stains. If leaks are found repair or replace the relevant parts in a timely manner. Secondly inspect the fuel pipes for aging cracks or loose connections. Aging and cracked fuel pipes are prone to fuel leakage which is a serious safety hazard. They should be replaced immediately. In addition the fuel filter should be cleaned or replaced regularly. The fuel filter can filter out impurities in the fuel protecting the engine and fuel injectors. If the filter is blocked it will affect the fuel supply leading to insufficient power or stalling of the mobile light tower.

Outevo's mobile light towers are equipped with high-quality fuel system components which have the advantages of durability and reliability. However regular inspection and maintenance are still required. Our company provides customers with detailed maintenance manuals and after-sales support. Technical personnel will remind customers of the inspection cycle and methods of fuel system components during training helping customers better maintain the equipment and ensure its long-term stable operation.

Mobile light towers are often used in various harsh environments such as high temperature low temperature and high altitude. Paying attention to fuel refueling in these special environments is crucial to ensure continuous operation. In high-temperature environments fuel is prone to volatilization and expansion. Therefore when refueling it is necessary to avoid refueling at noon when the temperature is the highest and do not overfill the fuel tank to leave a certain expansion space. At the same time strengthen the inspection of the fuel system to prevent fuel leakage caused by thermal expansion.

In low-temperature environments diesel is prone to wax precipitation which will block the fuel pipe and fuel filter affecting fuel supply. Therefore in low-temperature areas it is necessary to use diesel with the appropriate low-temperature grade such as -10# or -20# diesel. Before refueling the fuel can be preheated appropriately to ensure its fluidity. Outevo's mobile light towers can be customized with low-temperature adaptation functions according to customer needs such as installing fuel preheating devices to ensure that the equipment can operate normally in low-temperature environments.

In high-altitude environments due to the thin air the engine combustion efficiency will be affected. Although this has no direct impact on fuel refueling it is necessary to ensure that the fuel is fully burned by choosing high-quality fuel and maintaining the fuel system. At the same time pay attention to the sealing of the fuel tank to prevent fuel from volatilizing too quickly.

In conclusion proper fuel refueling is an important guarantee for the continuous operation of a mobile light tower. From choosing the right fuel type mastering correct refueling operations doing a good job in fuel storage and management regular inspection of fuel system components to paying attention to refueling in special environments every link is indispensable. As a professional manufacturer with rich experience and strong strength Shanghai Outevo Machinery Co. Ltd. not only provides high-quality mobile light towers with sturdy structures reliable performance and complete functions but also provides customers with comprehensive technical support and after-sales service including fuel selection refueling guidance and maintenance training. We believe that with proper fuel refueling and scientific maintenance Outevo's mobile light towers will continue to play an important role in various fields bringing more convenience and guarantees to customers' work.