Yemen Power Station Project — A 15MW Containerized Power Solution for Reliable Grid Support

Project Background

Yemen — a nation facing immense challenges in rebuilding its energy infrastructure. With an unreliable national grid, frequent power outages, and extreme environmental conditions, the need for dependable, rapidly deployable power solutions has never been more critical.

In response to this urgent demand, we delivered a 15MW containerized power station — a turnkey solution engineered to provide continuous, reliable electricity to support essential infrastructure and communities. This project demonstrates our capability to design, manufacture, and deploy large-scale power systems in some of the world’s most demanding environments.

 

Customer Needs Analysis

Parameter	Requirement
Application	Power Plant — Continuous grid support and standby power
Installed Capacity	15MW (26×800KW modular configuration)
Core Challenges	Extreme heat (up to 50°C+), windblown sand, dust ingress, unreliable mains supply
Configuration	Fully containerized for rapid deployment and minimal civil works
Operational Requirement	Automatic start on mains failure, seamless parallel operation, automatic grid connection

 

Our Solution

I. Fully Automatic Operation — Start, Parallel, and Grid Connection

The Yemen Power Station is designed for maximum autonomy and reliability:

• Automatic Mains Failure Detection: Advanced sensing systems continuously monitor the grid status. The moment mains power is lost, the system detects the failure and initiates the start sequence — all without human intervention

• Automatic Start Sequence: Pre-programmed start commands are sent to all units, with sequenced cranking and warm-up phases to ensure smooth, reliable cold starts every time

• Automatic Parallel Operation: Once running, the intelligent control system synchronizes all generators, matching frequency, voltage, and phase angle before closing the circuit breakers — ensuring seamless parallel operation

• Automatic Grid Connection: When mains power is restored and stabilized, the system automatically synchronizes the generators with the grid, transfers load smoothly, and shuts down the generators in sequence — ready for the next outage

• Load Management: When multiple units are in parallel, the controller automatically balances load sharing across all running generators, optimizing fuel efficiency and preventing individual overload

 

II. Containerized Design — Rapid Deployment & Relocation

The 26×800KW configuration is fully containerized for efficiency and flexibility:

• Self-Contained Modules: Each generator set is housed in a purpose-built ISO container, complete with integrated cooling systems, fuel tanks, control panels, switchgear, and all necessary auxiliary equipment

• Turnkey Delivery: Containers are factory-tested and pre-commissioned — delivered ready to generate power

• Minimal Civil Works: Unlike traditional power houses requiring extensive foundations, structural steel, and building works, containerized solutions require only a level, prepared pad

• Plug-and-Play Connectivity: Pre-wired interconnect cables and standardized connections enable fast, error-free installation

• Relocatable: Should power demand shift or project sites change, the entire power station can be dismantled, transported, and redeployed with minimal downtime

 

III. Anti-Wind & Sand Protection

Yemen's climate features frequent sandstorms and persistent dust-laden winds. Our solution is engineered to withstand these aggressive conditions:

• Cyclone Pre-Cleaner System: Heavy-duty cyclone-type air pre-cleaners remove up to 95% of airborne sand and dust before they reach the primary air filters — dramatically extending filter life and protecting engine internals

• Multi-Stage Filtration: Primary air filters with high dust-holding capacity, backed by safety elements, ensure engine protection even in extreme dust loads

• Pressurized Control Compartment: Critical electrical and control components are housed in a pressurized, dust-sealed compartment, preventing sand ingress that could cause short circuits or premature failure

• Weatherproof Enclosure: IP55-rated container construction with specially designed louvered ventilation systems that maintain airflow while blocking sand and dust intrusion

• Sealed Cable Entry Systems: All cable penetration points utilize heavy-duty cord grips and sealing compounds to prevent dust and moisture ingress

 

IV. Extreme Heat Engineering

With Yemen's ambient temperatures frequently exceeding 50°C, our generator sets incorporate high-temperature-specific technologies:

• High-Capacity Cooling System: Oversized radiators with enhanced heat dissipation surface area, coupled with high-performance cooling fans and high-temperature-rated coolant, enabling full rated power output even at 50°C+ ambient conditions

• Derating Precision: Accurately calculated power derating curves ensure predictable output at elevated temperatures — no unexpected capacity shortfalls

• Heat-Shielded Components: All temperature-sensitive components — alternator windings, control modules, fuel lines — are shielded from radiant heat and positioned for maximum airflow

• Thermal Protection Systems: Multi-point temperature monitoring with automated response protocols, including load reduction and shutdown safeguards, to prevent overheating damage

 

V. Modular Power Configuration

The 26×800KW modular architecture delivers operational flexibility:

• Scalable Power Blocks: Each 800KW unit serves as a standardized building block, enabling power output to match the actual load — operate any number of units from 0.8MW to 15MW as demand requires

• Optimized Fuel Efficiency: Intelligent load-sharing control distributes load across the running fleet, maintaining each generator in its optimal efficiency band and reducing fuel consumption

• Planned Maintenance Capability: N+1 redundancy ensures that preventive maintenance can be performed on individual units without interrupting power supply

• Standardized Parts Inventory: All 26 units share interchangeable components, significantly reducing spare parts holding costs and supply chain complexity

• Future Expansion Ready: The modular design allows additional containerized units to be seamlessly integrated as power demand grows

 

VI. Remote Monitoring & Diagnostics

• Real-Time Data Transmission: Integrated control systems transmit operational data via cellular or satellite communication

• Remote Visibility: Performance parameters — voltage, frequency, load, fuel consumption, temperatures — are accessible from any location

• Predictive Maintenance Alerts: Automated alerts for scheduled maintenance and early warning of developing issues

• Technical Support: Our team can provide remote diagnostic support, reducing the need for on-site visits and minimizing downtime

 

Technical Advantage Comparison

Dimension	Standard Containerized Sets	Yemen Power Station Solution (Outevo)
Maximum Ambient Operating Temperature	40°C - 45°C	50°C+
Air Filtration System	Single-stage	Cyclone pre-cleaner + multi-stage
Container Protection Rating	IP44	IP55 weatherproof
Start Control	Manual/Semi-auto	Fully automatic on mains failure
Parallel Operation	Manual synchronization	Automatic synchronization & load sharing
Grid Connection	Manual	Automatic grid sensing & connection
Remote Monitoring	Optional	Standard with predictive diagnostics
Parts Standardization	Limited	100% parts commonality across 26 units

 

Project Application Case

Yemen Power Station — 15MW Grid Support

In response to critical power shortages, a 15MW containerized power station was deployed to provide reliable, continuous electricity to key industrial and residential areas.

Our Solution: 26×800KW containerized generator sets, fully equipped with automatic start, parallel, and grid connection capabilities. Each container was factory-built, pre-commissioned, and transported for rapid site installation.

Key Features Delivered:

• Fully automatic operation — starts within seconds of mains failure

• Seamless parallel operation with intelligent load sharing

• Automatic grid reconnection when mains power is restored

• Robust anti-wind/sand protection for desert conditions

• High-temperature engineering for 50°C+ ambient operation

• Remote monitoring for real-time performance visibility

 

Outcome: The power station was commissioned and operational in record time, providing stable power to communities and industrial facilities, significantly reducing outage frequency and duration.

 

Why Choose Outevo for Grid Support & Power Plant Solutions?

• Large-Scale Project Expertise: Proven capability in delivering 15MW+ turnkey power stations — from design to commissioning

• Extreme Environment Engineering: Decades of experience in desert, tropical, and arctic environments

• Full Automation Capability: Advanced control systems delivering autonomous operation with minimal human intervention

• Containerized Specialization: Purpose-built container solutions for rapid deployment, relocation, and scalability

• Global Supply Chain: Deep partnerships with Cummins, Perkins, Weichai, Yuchai, and other top-tier power manufacturers

• Lifecycle Support: Comprehensive after-sales services including parts supply, technical support, and maintenance training

 

About Outevo

Shanghai Outevo Machinery Co., Ltd. is a global power equipment solution provider — with high quality generator sets as the core, covering all scenarios of power supply demands. Outstanding Quality, Evolving Power.

• diesel generator sets,
• gas generator sets,
• wind turbines,
• wind-solar hybrid power system

We maintain deep cooperative partnerships with world-class power manufacturers including Cummins, Perkins, Weichai, and Yuchai, dedicated to providing localized power solutions tailored to complex operating conditions for customers worldwide.

Choosing Outevo means choosing a solid support from the core strength of Chinese industry.

 

Contact Us

Shanghai Outevo Machinery Co., Ltd.

For more product information, technical proposals, or to discuss your power plant requirements, please feel free to contact us at any time.

 

Reliable Power — Engineered for the World's Toughest Conditions.